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Showing results for tags 'sc2'.
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The very next day after posting about the right side being almost done, I put the other headlight and turn signal on the left side. Since then I've put in quite a few more days and alot of hours into the car and now its pretty much done. All I had left was to bleed the brake lines. I bled the driver's side, then when I went to bleed the passenger side, the bleeder nut snapped off. x_x So I replaced the caliper and when I went to bleed the line, the hood latch release busted. Anyway, even without bleeding the line the braking felt alot better so I figured it would be best if I replaced the other side too. So I replaced the left side and messed with the hood a bit more. No luck. Today tho, I got lucky. After fashioning a coat hanger into a crude pulling rod and inserting it at the driver's side headlight to blindly attach it to the hood release... It didn't work and I got extremely fucking pissed. After 30 minutes I said fuck it and attacked the problem from under the car. The air deflector under the hood was already broken off to begin with from a snow issue about 2 years ago, so I had access to the top portion of that piece of plastic without having to first remove that large deflector piece. Anyway, three bolts later I found out I could bend that piece of plastic towards the radiator and access the hood latch release spring thru a small access hole with a screwdriver. A couple seconds later and one quick, light push with a screwdriver, my hood pops up. Turns out the cable did not break and the hood latch was still working. I lubricated the hell out of it so it would stop being a bitch to operate and the cable somehow got dislodged from two retaining clips on the inside of the engine compartment and another two clips from under the dash. After zip tieing those couple spots and pushing the hood release cable back into position I was able to tighten it all up and it works again. The real bullshit was that the cable still worked. I was just afraid of breaking it when I pulled on the cable with a pair of pliers in the drivers seat. I could have saved myself quite a bit of time if I'd have just yanked the damn thing. Of course one of the little metal wires is broken on the cable so it'll probably fail on me again someday and completely snap now... but at least now I know how to pop that f*cking hood without a cable. As of now, I have 5 bolts left to put back on the car, bleed the brake lines and go for a test drive. The car is already insured and re-registered but I still have to get it inspected. Once I finish up the little things I'll take some new pics.
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The brakes have been pulsating pretty bad for about 2 weeks now. The pads looked good, so it must have been the rotors. I replaced the front rotors, brake pads and brake hardware clips yesterday and now it seems to be braking good again. I still have to give it a longer road test, but it is braking pretty solid now. BTW, rotors at NAPPA were $18 a piece while Autozone was $38 a piece. But for some reason the brake pads were actually cheaper at autozone than either NAPPA or advance auto parts. Surprised me. I'm not surprised I had to replace the brakes tho, they were the same pads and rotors that sat for almost 2 winters with the car. The bolts that held the caliper bracket on were rusted to all hell. Freeze off, an 18mm wrench and a rubber mallet and bam. I'm lucky the damn bolts didn't break.
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1996 Saturn SC2 - Valve cover and gasket job with oil change
Sledgstone posted a blog entry in Sledge's Blog
A while ago, I had some serious engine rocking problems and misfires happening with my car. The end result was a $700 repair bill at a local mechanic. Part of the repair work about $150 of it, was for replacing the valve cover gasket. Well, a few months after it was done, it started leaking oil and over the past 6 months it started leaking really bad, causing oil to leak down onto the exhaust manifold and cause grey smoke to come out from under the hood on a daily basis. Seeing as the valve cover already had a new gasket and still leaked, I figure the valve cover itself needs to be replaced as it has become warped with heat and/or damaged somehow. I went to the local pick n pull and found the only saturn that had the same valve cover as mine. I lucked out pretty good. I have pictures of the valve cover before and after cleaning and what the factory gasket (black gasket) looks like. Maybe I'll post those pictures in another blog entry. But why did I buy the valve cover at the scrap yard? Because it only costed $11 compared to the close to $400 the dealership wants. This tutorial isn't completely in-depth on how to change a valve cover gasket but it does cover all the steps. All I can say is that for a saturn, it is easier to change your valve cover than to change your front brake calipers and bleed the brake lines. 1) First off, drive the car up onto car ramps (not those shitty plastic ones, unless you want a car to fall on your head), put an oil drain pan under the oil pan, drain the oil by removing the oil pan plug, then remove the oil filter and also let that drain. Then screw back on your oil pan plug and put on a new oil filter. I have no pictures of doing all that. X'D 2) Disconnect your battery at the negative terminal. Now you'll want to mark the number order of your spark plug boots with duct tape and pull them out and set them to the side. Then disconnect the hose and unplug the pcv valve from the valve cover. 3) Now you'll remove the bolts holding the valve cover on. I would take them off in the order as specified in the haynes/repair manual. Then take the valve cover off, be careful, its an oily mess. The old gasket should come off rather easy, but you might have scrape the gasket off the manifold or valve cover, if any rtv was used. This is a picture of the old valve cover and gasket (the gasket is blue). 4) Here is a picture of the engine head after I cleaned it. You have to have a clean oil free surface for your gasket or else it will leak. I used Brakekleen and a rag. 5) Here is another angle. I'm posting these next couple pictures because I didn't know where I was supposed to apply the rtv when replacing the gasket. All over the internet, people would say "where the timing chain cover meets the head." or "on the timing chain T-joints." 6) Which are right here. I felt stupid. I've never messed with engines before and I didn't realize that the timing chain had its own cover that covered a large chunk of the engine on the passenger side. 7) Here is another angle. If you can make it out from my blurry picture, there is a slight recess in this joint. That is what you want to definitely be filled in with rtv. When I applied rtv, I smeared it on with my thumb and made sure air didn't get trapped in it. Now remember, do not apply rtv until you are ready to put the valve cover on and tighten all the bolts! rtv sets very fast and you don't want to have it harden up before you put everything back together. 8) This is the new slightly used valve cover from the scrap yard. I cleaned it quite a bit with engine degreaser and then with brakekleen the day before and then let it thoroughly dry. The gasket easily fits snug into the valve cover's grooves. 9) These are the locations where I put a small amount of rtv to make sure I got a good seal. I also applied rtv to the engine head at the same spots so the rtv will grab itself when I put the valve cover on. 10) And here is a picture of the valve cover bolts with their little gaskets on them. Remember to keep all the gaskets oil free! 11) Now apply your rtv on those spots I pointed out, (I used the blue rtv), and then very carefully place the valve cover back on, without smudging your rtv! and then put the bolts back on by hand at first and then follow the tightening sequence as shown in your repair manual. 12) Here is another angle of what it will look like properly tightened. My old valve cover was flush with the head which shows how warped it must have been, considering this one is a more uniformly even spacing all around. 13) Now put those boots back on your spark plugs and reconnect the hose, pcv valve and then your negative battery connection. 14) Then let your car sit for 24 hours so your rtv will fully cure. Once thats done, put in 4 quarts of oil and test the car for leaks. I just did this job yesterday and put oil in around 6 tonight. It looks like everything is holding up well. But I'm still keeping my eyes open for leaks. Hopefully I won't come across another problem related to this. x_x